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01x06 - Sugar Factory, Lac Megantic Train, Suez Canal

Episode transcripts for the TV show, "Disaster Autopsy". Aired: August 17, 2024.*
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Expert analysis recreates real-world disasters in 3D graphics to uncover hidden causes like paperwork errors, bad glue jobs, or changed restaurant hours.

01x06 - Sugar Factory, Lac Megantic Train, Suez Canal

Post by bunniefuu »

[Narrator] In a high

rise building.

- There was no warning.

- At sea.

- Innocent people died.

- In a train.

- Everything was on fire.

Everything was burning.

[expl*si*n]

- Disasters can begin

with the smallest things.

- Changing the opening

hours of a restaurant.

- The bad glue job.

- A paperwork error.

- Now, combining

the latest research

with every available

source of evidence,

experts will forensically

analyze three disasters

down to each tiny detail.

- You've really got to

think outside the box.

- You have to work

your way back

and understand each

link in the chain.

- State-of-the-art

graphics reveal

every critical detail at

every critical moment.

- This whole disaster

could have been averted.

- We can dissect

them, get inside,

or underneath,

freeze time,

and even reverse it.

To conduct a complete

disaster autopsy.

Canada, Lac-Mégantic.

A small town in rural

Quebec province.

- The population is only

about 6,000 people.

It's one of those

places where everyone

knows everybody else.

- July 6th, 2013.

- It is 1.15 in

the morning,

and it is a beautiful

summer's night.

There are still a

lot of people out

enjoying the nightlife.

[expl*si*n]

[sirens wailing]

- A train carrying

crude oil derails.

The town is engulfed

by a series of

massive fireballs.

- Everything was on fire.

Everything was burning.

[Narrator] The fire rages

for a day and a half.

47 people are k*lled.

How could this happen?

Using all the

available evidence

and cutting edge

digital technology,

we will recreate the

events as they happened.

What causes the disaster

at Lac-Mégantic?

[train crashes]



We know it begins with a

freight train derailment.

- This train is

so gigantic.

It's nearly a mile long.

It has to be hauled

by five locomotives.

and behind that

are 72 tanker cars

loaded with one

and a half million

gallons of crude oil.

The gigantic train is

heading to a refinery

in St. John, New

Brunswick, using

a track that runs right

through Lac-Mégantic.

-The rail track

in Lac-Mégantic

has a very tight curve.

It's flat as

opposed to banked,

and you have to slow

down quite a bit

to go through it.

The rail records suggest

that the speed limit

is about 10

miles per hour.

- A crucial piece

of evidence that

survives the inferno

is the locomotive

event recorder.

- This is the equivalent

of an aircraft black box.

It records all kinds

of data from speed,

time, distance,

throttle position.

- It holds critical

data about the

speed of the train at

the time of the disaster.

- The train was traveling

at 65 miles per hour,

six times the

speed limit.

- This excessive

speed causes 63

of the tank cars to

overturn on the bend

around Lac-Mégantic.

- In the end, it

all comes down to

just too much speed.

The train was

going way too fast

when it hit this

section of the tracks.

- The derailed tank

cars spill over

a million gallons of oil.

- The massive quantity

of burning oil

engulfs much of

the downtown.

The Muse Cafe, which

is full of patrons,

is completely destroyed.

Almost everyone

inside is k*lled.

- Why is the train

going so fast?

Why does no one stop it?

- There is a

very good reason

why this train was moving

at such a great speed.

It's quite simply

because no one was

driving the train.



- How does the mile-long

train become a runaway?

We can use the

available evidence

to dissect the timeline

of this disaster.

At about 10.50 p.m.,

two hours and 20 minutes

before the accident, we

know the train arrives

at a town called Nantes,

a little over seven miles

west of Lac-Mégantic.

- This entire almost

mile-long train

has one crew member,

a locomotive engineer

called Thomas Harding.

- The plan is to leave

the train unattended

at Nantes overnight.

- And then the next

day, another engineer

would come along and

take the train on

its onward journey.

- The safest option

is to leave the train

on the siding at

Nantes, adjacent to

the main line.

- The siding is

specifically equipped

with a derail, a

device that is

designed to prevent

runaway trains

by derailing them

when they run over

it at low speeds.

[train riding over

tracks]

- But according to

Harding's testimony,

when he reaches Nantes,

the siding is in use.

So the agreed plan is

to leave the train

on the main tracks,

pointing straight down

towards Lac-Mégantic.

- The train is parked on

a descending gradient.

- Unlike the sidings,

the main track has

no derail system.

So the only thing

preventing a runaway

is the train's

braking system.

And there is evidence

that the train engineer

does check them.

- From official phone

records between Harding

and the rail traffic

control officer,

he's perfectly happy

with the braking system.

- He leaves the train,

goes to his hotel,

and everything

seems fine.

[Narrator] The train's

data recorder shows

that almost two hours

after this call,

the unoccupied

train begins to

roll down the track

towards Lac-Mégantic.

But according to the

audio recordings,

the brakes are on.

So how can that happen?

Each of the five

locomotives is equipped

with two different

braking systems.

The first uses

compressed air to

push the brake shoes

against the train wheels.

- That compressed

air is generated by

the engine running, and

essentially they're

used as parking brakes.

- There's also a separate

mechanical handbrake

in every locomotive

and rail car.

These have to be

applied individually.

In audio evidence from

the call between Harding

and the rail controller,

Richard Labrie,

they discuss

the handbrakes.

[Narrator] But according

to paperwork from the

rail company, MMA, seven

brakes is not enough.

- Harding has set the

handbrakes in seven cars,

but MMA guidelines

say that the minimum

brakes needed is

10% plus two, which

would be a total of

nine for this train.

[Narrator] These

regulations also require

that the air brakes

are released

to test that the

mechanical brakes alone

can hold the train.

- The handbrakes were

never tested on their own

because according to

Harding's testimony,

he never released

the air brakes

when he was testing

the mechanical brakes.

- But Harding's

testimony is also clear

that the combination of

handbrakes and air brakes

he applies does hold

the train securely.

- Around 11:30 p.m.,

Harding then leaves

for his hotel.

The engine is

running to keep

the air pressure

brake system going.

All seems well.

- Data from the

locomotive event recorder

shows that when

Harding leaves,

the pressure in

the braking system

is around 95 PSI,

enough to fully

apply the air brakes.

- But then

from about midnight,

it starts to drop by

one PSI a minute.

- The pressure

continues to fall

for the next hour.

- By 58 minutes

after midnight,

the pressure in the

brakes has dropped

to just 27 PSI and

it's no longer

enough to hold the

train stationary.

- But Harding leaves

the engine running

to maintain air

pressure in the brakes.

So why does the

pressure drop?

- The key question is,

what happens between

11:30 when Harding

leaves to around 1 a.m.

when the train

starts to roll?

- There is a piece

of critical evidence

for this time period,

but it doesn't come

from the rail company.

- According to the

Nantes Fire Department,

they receive a 911

call at around 11:40

saying that there is

a fire on board one

of the locomotives.

- Rail controller

Richard Labrie

lets Harding know

what has happened.

[Narrator] But they

are unaware of the

precise steps

the fire department

had taken to deal

with the incident.

- So the first thing they

do, which is protocol,

is to cut off the

diesel supply.

[fire burning]

- This removes the source

of fuel from the fire,

but it also stops

the engine running.

- According to

Harding's testimony,

the lead locomotive

had been left running

in order to provide

continual air pressure

to the system.

There are small leaks

throughout the system,

meaning that if it's not

continually topped up

by the compressor

from the lead engine,

it's going to

drop over time.

[Dr. Somara] The Nantes

Fire Department shut off

the diesel engine

at 23:58, which is

an interesting time

because that is when

the air pressure

starts to drop in

the braking system.

[Ada McVean] The

firefighters did

everything

according to protocol,

but they are

firefighters, not

train engineers.

And so in the end,

they didn't understand

the implications of

shutting down the

lead locomotive.

- By 12:58 a.m.,

the air pressure

has dropped so low

the brakes can no

longer hold the train.

- It's now got a

seven-mile run

downhill towards

Lac-Megantic

with no one on board

to control that train.

- The runaway train

is ultimately

the result of

an engine fire.

Why does it catch fire?



[Narrator] The night

before the Lac-Megantic

disaster, audio evidence

of calls between

the train engineer and

the rail controller

reveals an issue

with the lead

locomotive, MMA 5017.

-Harding reports to the

rail traffic controller

that the locomotive is

smoking really badly,

but they agree that

he'll just leave

it for the night.

- What is wrong with the

locomotive's engine?

Following the disaster,

astonishing evidence

comes to light.

- When they disassemble

the engine,

they find the camshaft

bearing detached.

It had been glued

on with adhesive.

- In the lead-up

to the disaster,

this glued repair

clearly fails.

Vital evidence about the

resulting locomotive fire

comes from another

eyewitness.

- A local taxi

driver who takes

Tom Harding to his hotel

reports that there's

black smoke billowing

from the exhaust

of the engine, but

he also curiously

says that there

are oil droplets

that have collected

on the windshield

of his car.

- These oil droplets

are being blown out

through a hot exhaust.

- With the engine

running unattended,

the temperature

gradually rises,

and with oil being

sprayed out through

the exhaust, at

some point, the

mixture catches fire.

- This whole disaster

started essentially

with a bad glue

job, which happened

months before.

- We now know the

chain of events

that leads to

the disaster at

Lac Megantic

in July of 2013.

- The story goes back

to October 2012,

when the locomotive was

brought in for repair

using an adhesive that

wasn't up to the job.

- On the evening

of July 5th,

Tom Harding parks

up the train in

Nantes around 2250.

He never does a

proper handbrake test

to keep the train parked.

- Soon after Harding

leaves for the night,

a fire breaks out

caused by the failure

of the glued

engine repair.

At 11:40, the local fire

department get a call

that the locomotive

is on fire.

By 11:58, they have

turned off the fuel

supply and the fire is

extinguished.

But without power, the

train's airbrake system

starts to lose pressure.

- By 12:58 a.m., the

air pressure has

dropped so low, the

airbrakes fail.

The train begins to

roll towards the town,

picking up speed on

the downhill gradient.

Just over 15

minutes later,

the runaway train

hits the curve in

downtown Lac-Megantic

at 65 miles per

hour and derails.

A million gallons

of crude oil erupts

in a fireball,

engulfing the town.

47 people die.

In the aftermath

of the disaster,

engineer Tom Harding and

rail traffic controller

Richard Labrie

are charged

with criminal negligence

causing death.

Both are eventually

acquitted.

And new rules are

imposed to try

and ensure history

cannot repeat itself.

- The specific rail cars

that were involved

in the accident

have been banned.

The reason is that the

steel was too thin

and insufficiently

protected against

this kind of accident.

[Ada McVean] There are

plans to reroute the

tracks away from

Lac-Megantic,

but until that gets done,

the trains continue to

run through the town,

a constant reminder

of the devastation

that happened there.

- The tragedy at

Lac-Megantic results

from the obviously

flammable crude oil.

But something

apparently innocuous

can just as easily cause

a lethal expl*si*n.

Port Wentworth, Georgia,

the Imperial Sugar

Refinery, 2008.

- At the time, the

factory produces

10% of all the processed

sugar consumed in

the United States,

and it's by far the

largest employer

in the town.

- On February 7th, the

refinery is rocked

by a huge expl*si*n.

More follow.

- There are a series

of powerful blasts

and people are

scrambling to get

out of the buildings.

- In less than

half an hour,

most of the

facility is ablaze.

- The fire department

are on the scene

just minutes later,

and they're confronted

with dense smoke,

intense heat,

ruptured water mains,

and debris everywhere.

- Fires continue to

burn for over a week

until an industrial

firefighting crew

is able to put them out.

- 36 people are injured.

Some very seriously.

14 die.

Now, using surviving

evidence and key

eyewitness statements,

we will digitally

dissect the disaster

and piece together the

deadly chain of events.

What triggers catastrophe

at the sugar refinery?

[expl*si*n]

[Narrator] To understand

the disaster at the

Georgia Sugar Refinery,

the first thing to do

is recreate the building

as it is before

the explosions.

- It's divided into

several sections.

There's the processing

area where the

sugar is processed

into the stuff we

can actually eat, a

storage area, and an

area where it's packed

up for transport,

it's known as the

palletiser building.

- What evidence

is there to draw

for the origin

of the blast?

- There's very little

video surveillance

within the

facility itself,

but cameras from

other businesses

around the facility are

able to catch the blasts.

- The Georgia Port

Authority have CCTV

just south of

the factory,

and it's on this

footage that we can see

the first expl*si*n.

- This CCTV evidence

appears to show flames

coming from the

three 105-foot

tall storage silos

that dominate

the facility,

and what appear

to be explosions

in the packing and

palletising area.

Key witness

statements confirm

the expl*sive force

of these blasts.

- On the 7th of February,

2008, around 7:10 p.m.,

the new CEO is receiving

a tour of the factory.

As they're walking

around the facility,

they hear a huge

bang coming from

the packing area,

and they assume that

something has fallen

off of a forklift.

Of course, they're

very wrong.

- According to

their statements,

moments later,

they are knocked

backwards by the

force of an enormous

blast wave.

Debris explodes

through the packing

building doorway.

- Furniture and various

bits of machinery

were being flung

hither and yon

by the force of

the expl*si*n,

and they couldn't get

out of the building

'cause you have this

superheated smoke

that's filling it.

- Photographic

evidence shows

just how powerful

this blast is.

The three-inch thick

concrete floors

in the packing

building are buckled.

The wooden roof of

the palletizer room

is shattered.

This evidence of damage

helps narrow down

the exact location where

the disaster begins.

[Professor Bisby] The

damage and the blast

patterns indicate that

the explosions have

come from a tunnel

which is located

underneath the silos.

This tunnel contains

a conveyor belt

which is used to

transport sugar from

silos one and two.

- The conveyor tunnel

is constructed

from a series of

metal panels.

After the accident, these

pinpoint the origin.

- You can see from

the images here

of the conveyor

the way in which

the housing had been

completely blown

apart by the expl*si*n.

- All the panels

that are on the

east of the midpoint

have been blown east,

and those on the

west of the midpoint

have been blown

west, and this would

tend to indicate

that the expl*si*n

has initiated

somewhere near

the midpoint

along the tunnel.

- The disaster begins

with an expl*si*n

in the conveyor tunnel.

But why is there an

expl*si*n at all?

[Ada McVean] The

difference between

something burning

and exploding is

essentially just the

speed of the reaction.

Once you get enough

gas expanding outward

with enough force,

it goes from

something burning to

something exploding.

- Just like any

fire, an expl*si*n

requires oxygen, a

source of ignition,

and plenty of fuel.

And this particular

factory processes sugar.

- Sugar is an

amazing fuel.

- It is originally

produced from sunlight

by photosynthesis

in plants.

-In many ways, you

can think of it

as being sunbeams

captured into a molecule

for later release.

And therefore, you can

set fire to that fuel

and it will burn.

- But to create

an expl*si*n,

the fuel must burn

incredibly fast.

So it needs to be

surrounded by a

source of oxygen.

- Within the

factory, the sugar

is being ground up.

There's dust being

thrown up into the air.

But it's so fine

that it actually

remains suspended.

There's almost something

like a sugar fog

within the factory.

And that means

that you've got

sugar, the fuel, and

air, the oxidizer,

intimately mixed.

And this is potentially

an accident

waiting to happen.

- Any flammable

dust in high enough

concentrations

is an expl*sive.

And in 2003, there

were three separate

such dust explosions

in vastly varying

factories with

different substances.

- The trick is to

keep the amount of

dust under control.

- In order to

ignite explosively,

it has to be in the

right concentration.

And this is called

the minimum expl*sive

concentration.

Provided we're below

that concentration,

an expl*si*n

shouldn't occur.

- In the past 80

years of this

refinery's operation,

there have been minor

dust explosions before,

but never anything

on this scale.

So what changed?

[simulated expl*si*n]

[simulated expl*si*n]

[Narrator] The massive

explosions at the

Imperial Sugar

Refinery must result from

sugar dust reaching an

expl*sive concentration.

-If you look at the

schematics before 2007,

you see that the

conveyor belt is

exposed to the open air.

By 2008, it's been

enclosed completely.

- So the metal tunnel

covering the conveyor,

where the expl*si*n

initiates, is new.

- They did this for

a very good reason,

which was fear that the

sugar being transported

would be contaminated.

- Before the

tunnel is fitted,

factory workers

occasionally saw sugar

get stuck in the

chutes above the belt.

Excess sugar spilled

over, releasing

dust into the air.

But because the conveyor

wasn't enclosed,

this sugar dust

quickly dispersed.

A similar blockage

occurs a few days

before the disaster.

- While workers

tried to fix the

blockage in silo one,

sugar from silo two

continued to fall

down onto the belt.

And it's easy to see how

that sugar falling down

could create a lot

of dust in the air.

- And because it is now

enclosed in a tunnel,

this expl*sive sugar dust

can no longer disperse.

- The unintended

consequence is that

the level of dust

begins to rise more

and more and more,

eventually reaching

the minimum expl*sive

concentration.

- The conveyor

tunnel has become

an unexploded b*mb.

- Now, all that you

need inside the

conveyor housing is

a hotspot or other

source of ignition.

- What ignites the dust?

- Down in the tunnel, we

have a conveyor belt,

and this conveyor

belt has loads

of moving parts.

And if you have

moving parts,

then you have the

potential for friction.

And if you have

friction, then you

might have heat.

Now, several factory

workers had stated

that there had been

previous fires,

and often the culprit

in those situations

was an overheated

bearing.

So whilst we

can't be sure,

that's a potential

ignition source.

- This explains the

initial expl*si*n

in the conveyor tunnel.



But what causes the

subsequent blasts?

[expl*si*n]

- Less than two months

before the accident,

an inspection revealed

that they were

regularly cleaning up

tons of spilled sugar

around the factory.

- This is backed up by

other key evidence.

- Workers had

previously mentioned

that sugar and sugar

dust often spilled

out of the processes,

and in some cases,

this would end up

being knee-deep within

the factory.

- And that isn't

really a big problem,

until, of course,

you get an expl*si*n

in the center.

- Eyewitness testimony

of people being

blown off their feet

confirms that the

expl*si*n produces

a shockwave.

- And that shockwave

is going to blow

all of the additional

sugar into the air.

- Each expl*si*n creates

a fresh shockwave.

- This provides

more fuel for the

advancing fireball, and

this then pushes more

dust up into the

air, which causes

further explosions.

[expl*si*n]

- Helpless workers

are trapped inside

a disaster of

increasing force.

- If you compress a

flammable substance,

that can increase the

force of the expl*si*n.

- So every shockwave

effectively amplifies

the force of the

subsequent expl*si*n.

- As the expl*si*n goes

through the building,

it's pre-compressing

the sugary air,

and you actually wind

up with explosions

that are more powerful

as it moves along.

[expl*si*n]

- We can now fit all

the evidence together

to explain the

disaster that

devastates the factory

and kills 14 people.



[expl*si*n]

After 80 years

of relatively

trouble-free operation,

this disaster begins

with an attempt to

reduce the risk

of contamination.

The factory encloses

a sugar conveyor

belt in steel panels.

A few days before

the expl*si*n,

a chute above the

conveyor becomes blocked,

and this causes dust

to start accumulating

within the tunnel,

eventually exceeding

the minimum expl*sive

concentration.

- On February 7,

2008, at 7:15 p.m.,

the sugar dust

is ignited,

probably by an

overheating bearing.

It explodes.

- The initial blast

actually throws up

even more sugar

into the air,

and this provides more

fuel to the fire.

- The shock waves trigger

increasingly powerful

secondary explosions.

These destroy the

entire refinery.

- 14 people die. 36

more are injured,

some very

seriously, by burns.

Keep in mind, this

is burning sugar,

so when it falls on your

skin, it sticks there

and can really cause

horrible damage.

[expl*si*n]

- As is the case

with many disasters,

we need to look at

the range of factors

that contributed

to the outcome.

And in this case, the

enclosing of the conveyor

is one factor we

need to look at.

Also, the fact that

sugar was piling up

within the conveyor.

And if either

of these things

had been thought

through carefully,

we might not have

ended up with this

disastrous outcome.

- It takes 16 months

of demolition

and reconstruction

before the Imperial

Sugar Refinery is

back in operation

in June 2009.

- This newly

rebuilt refinery

includes dust-handling

equipment

designed to prevent

the sugar accumulation

that led to this

horrible disaster.

- Imperial Sugar agreed

to pay $4 million

for safety

violations at its

Port Wentworth refinery.

But no criminal charges

were ever brought

against the company.

- The sugar refinery

disaster was devastating

for the families of

those who were lost

and for the

local community.



But some disasters have

worldwide consequences.

The Gulf of Suez,

March 2021.

The giant container ship,

the Ever Given,

enters the Suez Canal.

- It's about a

quarter mile long.

It's as long as

the Empire State

Building is tall.

- Just 30 minutes

into the journey,

disaster strikes.

- They lose control of

this colossal ship,

and it ends up

wedged into both

banks of the canal,

blocking any

passage through.

- The consequences

are huge.

- It's like having

a skyscraper

blocking the canal, and

the losses are immense.

- It's impossible

to overestimate

the critical role that

the Suez Canal plays

in the entire

global economy.

Something like 30% of

the world's shipping

passes through

it every year.

- The Ever Given

accident ends that

instantaneously.

-It's stopping 50

ships a day

from passing through,

worth $10 billion

of trade daily.

- The ship has already

passed through the canal

20 times without

incident.

What is different

this time?

Now, using

eyewitness testimony

and every available

source of evidence,

we will digitally

dissect the disaster.

What goes wrong on

the Ever Given?

[Narrator] Because of

its vast size, the cargo

vessel Ever Given

completely blocks

the Suez Canal by

jamming itself

across both banks.

- It's what's known as

an ultra-large

container ship.

It displaces 200,000

tons and can carry up

to 20,000 shipping

containers at once.

It's loaded with a

billion dollars' worth

of consumer goods

furniture, electronics.

- Like all

vessels this big,

the ship carries an

AIS, or automatic

identification system.

This continuously

broadcasts the Ever

Given's position,

course, and speed.

It can be used to

create a timeline

of the accident.

- On the 23rd of March,

the ship arrives

at the southern entrance

to the Suez Canal.

- The Suez Canal

is 120 miles long,

but at its narrowest,

just 673 feet wide

barely more than

three times the width

of the Ever Given.

[Dr. Auerbach] When you

look at the width of the

canal compared

to the enormous

size of this ship,

this is not an easy

passage with a lot

of room for error.

It's more like

threading a needle.

- But thousands of huge

ships pass successfully

through the canal every

year without incident.

What is different

on the Ever Given?

[Narrator] The

ship enters the

canal at 7:11 a.m.

By 7:41, it has

run aground,

wedging itself diagonally

across the canal.

What happens in those

critical 30 minutes?

The AIS tracking

data shows

navigational anomalies

early in the

ship's passage.

- Usually when ships

cruise through canals,

they do so in the

middle of the canal

because that's where

the water is deepest.

If we look at the

data from the

reports, however,

relatively soon after the

ship enters the canal,

we can see that the

ship starts swerving

to the left-hand side

towards the bank.

- What could cause this

anomalous behavior?

The key evidence doesn't

come from the ship

or the canal authorities.

- A few days before the

Ever Given started going

through the Suez

Canal, the Egyptian

Meteorological Services

issued weather warnings.

Every spring in Egypt

and in North Africa

and the Arabian

Peninsula,

the Khamaseen winds go

through that region.

- The name "Khamaseen"

comes from the

Arabic word for "50,"

meaning the 50 days

a year over which

it tends to blow.

Weather data for

the 23rd of March

shows wind speeds in

the area reaching

46 miles per hour.

- On the day that

the Ever Given moves

through the canal,

the Khamaseen winds are

blowing from the south,

hitting the side

of the ship.



- This could be

significant.

Loaded with

containers, the side

of the Ever Given

is a towering

wall of steel a

quarter mile long.

- This creates a massive

area for the wind

to be impacted upon.

You're looking

at 14-story-high

walls, essentially,

that act as a sail.

And actually, from

personal experience,

it can move the

vessel significantly.

- This theory is backed

up by critical evidence

from the Voyage Data

Recorder, or VDR,

the equivalent of an

aircraft's black box.

[Dr. Auerbach] VDR data

shows that immediately

after the ship

enters the canal,

the wind is blowing

on its right side,

which explains why

it's being pushed

towards the left

bank of the canal.

But sometime later,

the wind switches

and is now blowing

on its left side,

which pushes it

towards the right.

A little while later,

the wind changes again,

blowing again towards

the right side.

So the ship is being

kind of seesawed

back and forth

by this powerful

shifting wind as

it's trying to

navigate what, to it, is

a quite narrow canal.

- It is clear that

the Khamaseen winds

are pushing the massive

ship off course,

but the evidence suggests

that wind alone cannot

explain this disaster.

[Nadia El-Awady] When

ships travel through the

Suez Canal, they

go in convoys.

So right in front

of the Ever Given

was a ship called

the COSCO Galaxy,

which is pretty

much as large as

the Ever Given is.

Even though there were

gusty winds at the time,

the COSCO Galaxy

gets through,

but the Ever

Given doesn't.

There has to be a reason

for the Ever Given

not getting through

and getting wedged

that isn't just

about the winds.



- What is so different

about the Ever Given?

[low rumbling and

screeching]

[Narrator] Why does the

Ever Given end up jammed

across the Suez Canal

when the ship right in

front makes it through

without incident?

- If we compare the

behavior of the two ships

and see if there are

any differences,

that might give us

a clue as to what,

in fact, happened.

- The tracking data

of the COSCO Galaxy

and the Ever Given

shows that shortly

after entering the

canal, the powerful

Khamaseen winds

push them towards

the left bank.

The data shows

that both ships

immediately

increase speed.



This increases the

amount of water

flowing across the

rudder, increasing

maneuverability.

But after this point,

the behavior of the

two ships diverges.

- The data shows

that the COSCO Galaxy

slows down, but the Ever

Given does the opposite.

It increases speed

until it's traveling

between 12 and

13 1/2 knots,

which is a blistering

speed for the Suez Canal.

- The recommended

speed limit is

just 8 to 9 knots.

Going faster helps

with the steering,

but it comes

with problems.

- So when you

turn the rudder,

the back or the

rear of the ship

will start to swing,

and the faster you go,

the harder it will be

to control the swing.



- This fits the Ever

Given's tracking data.

It begins swinging

from side to side,

repeatedly coming very

close to the banks.

Immediately before

the accident,

the back of the

ship moves towards

the left bank with

increasing speed.

What causes this anomaly?

[Dr. Somara] When

a vessel is moving

through water,

the water rushing

past its sides

quickly replaces

the void that it's

creating at the back.

That's fine on

open waters,

but when you're in a

restricted waterway

like the Suez, that

effect can be dramatic.

- The problems occur

when the ship is closer

to one bank

than the other.

- A narrowing

of the waterway

on one side of the

container ship

means that the water

is having to move

much faster than

the other side.

- This produces a

force known in physics

as the Bernoulli effect.

- And wherever you've

got fast-moving fluid,

in this case water,

you've got very

low pressure, and

low pressure is what

causes a suction effect.

So the higher pressure

on the other side

pushes the ship over.

- This phenomenon is

called the bank effect.

The faster the

ship is going,

the more powerful it is.

And at the time

of the disaster,

AIS data records

the Ever Given

traveling well above the

recommended speed limit.

- So as the stern

of the Ever Given

gets close to

the left-hand

side of the bank, it

gets sucked in due

to the bank effect.

- This causes both ends

of the massive ship

to pivot in opposite

directions.

[Nadia El-Awady] The

front of the ship,

the bow, starts rotating

clockwise.

And what that

does is that

in this narrow

section of the canal,

the ship ends up

getting wedged in

between the two banks.

- A combination

of high winds

and the bank effect

strand the ship.

But this only

happens because she

is traveling fast and

steering erratically.

What is going on

aboard the Ever Given?

The captain of the ship,

Krishnan Kanthavel,

is a highly

experienced mariner.

But Suez is so

tricky and narrow

that every ship

must be guided by

specialist canal

pilots from the

Suez Canal Authority.

- Asking who's

really in charge

of this whole

moving carnival

is a complicated

question.

The Suez is a very tricky

bit of navigation.

So while the

captain is always

an overall command

of the ship,

it's really the pilots

who are supposed

to be telling the

crew what to do.

But technically, they're

just consulting.

They're not

really in charge.

So even if it's the

pilot's instructions

that cause a calamity,

it's still the captain's

responsibility.

It's his ship.

- The voyage data

recorder provides

valuable audio

recordings of what

is actually happening on

the Ever Given's bridge.

[Nadia El-Awady] What

happened on the day is

that as the conditions

got worse,

the two pilots we

have a senior pilot

and a junior pilot

they start arguing with

each other in Arabic.

- No one else on the

bridge speaks Arabic.

- The rest of the

crew aren't sure

what they're

talking about

because of the

language barrier.

But apparently,

the junior pilot

is not happy with

the decisions

that are being made

by the senior pilot.

- 20 minutes before

the accident,

the Ever Given

increases speed,

and we know this is a

contributing factor.

[Dr. Auerbach We know it

was the senior pilot

who initially ordered

the increase in speed,

but what happens

after that is more

of a gray area.

Did the pilot assume

that the captain

would give the command

to lower speed,

or did the captain

assume that the pilot

would give instructions

about when the speed

needed to be lowered?

- Whatever happens,

the ship continues

along the Suez Canal

at high speed,

swinging from one

bank to the other.

So why doesn't the

captain step in?

- According to the

captain's statement,

he twice ordered the

rudder to be centered

to avoid the ship

from swinging,

but in the confusion

of who was

giving the orders,

apparently that

did not happen.

- This disaster is

the result of

multiple factors

physical, natural,

and human.

We can now explain how

it all comes together.

March 23, 2021.

The Ever Given enters

the Suez Canal.

Almost immediately, the

strong Khamaseen winds

push it towards

the left bank.

The pilots order an

increase in speed

to assist with

steering in the

unstable conditions.

- You have this

situation where the

wind is increasing

and also changing

the quarter where

it's coming from,

so the senior

pilot is giving

instructions to the crew

to either move hard

right rudder or

hard left rudder,

depending upon the

direction that the

wind is coming from,

and this is all an

effort to try to stop

these wild oscillations.

- The giant ship

gets too close

to the left side

of the canal.

The bank effect kicks

in, sucking the

stern of the ship

into the side

of the canal and

rotating the entire

vessel clockwise.

The Ever Given grounds

itself simultaneously

on both banks,

wedged diagonally

across the canal.

Despite frantic efforts,

it takes six days to

free the Ever Given.

[Dr. Auerbach] And by

then, you had 429

vessels waiting passage.

-It isn't until the

afternoon of March 29

that she is finally

re-floated.

[ship horn blaring]

[workers cheering]

[Narrator] It's been

estimated that

the Ever Given

disaster costs

$60 billion in

global trade.

That is $400 million for

every hour she is stuck.

- It might seem at

first glance that as

naval accidents go,

this one's pretty mild,

but the cost of all

this, the damage done,

goes far beyond the

financial loss.

I mean, these are real

people with small

businesses and jobs

that go under if

they don't get the

supplies that they need

because this vital

supply chain was broken

by a single ship.

- Since the Ever

Given disaster,

the Egyptian government

has announced

that it will be

spending $10 billion

on widening the canal

and also deepening it.

-The aim of all this work

is to prevent a repeat

of the disaster

that cost so much.

Since then, the Ever

Given has managed

to pass successfully

through the canal

without getting stuck.